BSA
Splitting machine with integrated de-stacking system for the splitting of flexible soft foams
BSA horizontal cutting machine
Unique splitting system: The cutting unit moves horizontally and works with 2 tables which are adjustable in height. On the first table the material is fed, on the second table the split sheet ware is de-stacked.
- Very high productivity due to cutting speeds of up to 100 m/min. Cutting angle and pressure roller are automatically adjusted depending on material and cutting thickness
- Creation of sheet stacks with almost no misalignments by automatically removing and destacking the material
- Due to the utilization of a slim knife bar it is possible to cut a very wide range of different materials with minimal cutting tolerances
- The automatic re-adjustment of the knife secures a constant cutting and tolerance quality
- The machine is suitable for being incorporated into an all-automatic cutting line, e.g. in connection with a vertical contour cutting machine
Key Facts
Application
Upholstery and furniture industry, automotive industry, packaging industry, technical articlesHorizontal cutting
Material
PUR-ether and PUR-ester foams, PUR rebond foam, PE, EVA, reticulated foams, melamine foams, sponge rubber, cellular rubber, Neopren (EPDM),visco
Cutting Tool
Precision-ground endless band knife of 60 mm width, running over 2 wheels, stabilized by a upper and lower binding integrated into the knife bar
Technical Data
| Standard | Options | |
| Block Width | 2 200 mm | |
| Block Height | 1300 mm | 1 500 mm |
| Block Length | 3 050 mm |
Standard
- Stacking System
- Driven pressure roller
- Grinding dust extraction unit
- Grinding unit
- Horizontally movable cutting unit with cutting angle adjustment horizontal 0°-6°
- Knife bar
- B-Con
- Pressure roller adjustable in height by motor
- Retainer adjustment
- Unloading conveyor downstream of the cutting unit
Options
- Cooling unit
- Table I with controlled vacuum units
- Table II with chain conveyor for pallets
Foundation Plan
Driven pressure roller
- Necessary for the cutting of thin sheets and special materials
Motor-driven angle adjustment
- Optimum cutting angle for different materials and cutting thicknesses
Vacuum unit
- For the cutting of special materials which do not stay upon the table on their own due to their low dead weight
- High cutting accuracy due to the excellent fixation of the sheets and blocks
- Frequency-controlled vacuum unit which regulates the suction power. For special foam qualities as well as for decreasing block height
Pallet conveying system
- Increase of productivity through all-automatic stacking
- The cut material is stacked onto several pallets and unloaded on the pallets afterwards by means of a chain conveyor