Discover the World Class Standard of foam production with Maxfoam™

To discover some of the many benefits, features and functions of a Maxfoam™ Machine please roll your mouse cursor over the image hot spot areas above to learn more about how Maxfoam™ can help improve and expand your foam production possibilities.

Operating platform

Function
• Provides the operator with the correct position to operate the machine.
• Supports the Instrument Panel and the Mixer.
• Anti-skid surface.

Benefit
• Efficient work area for the operator.
• Provides easy access to the Trough.
• Easy access to all controls and instruments.
• Enables the bottom paper to be positioned behind the platform.

Control panel

Function
• Controls all process variables.
• Instruments available through digital, analogue or computer interface.
• Start, stop, regulations.

Benefit
• Easy to regulate and monitor variables.
• Real-time information during foam production.
• Safe and secure production environment.

Additive tanks

Function
• Volume designed for daily production.
• Individual tanks for each chemical.
• Stainless steel.

Benefit
• No leakage.
• Easy to clean.
• No influence on chemicals.
• Age resistant promoting longlife.
• Easy refilling.

Chemical metering

Function
• Meters the chemicals to required quantity.
• Recirculation back to tank via pressure control.
• Pumps and frequency inverters adapted to chemical output.

Benefit
• Accurate metering.
• Required pressure level per stream.
• Easy to calibrate.
• Long lifetime.

Mixer

Function
• Mix all chemicals.
• Regulation of mixer pressure.
• Mixer speed regulation.

Benefit
• Controls cell size.
• Creates fewer “pinholes”.
• Provides optimal mixing.
• Self cleaning.
• Volume designed to output.

Multi-trough

Function
• Distribution of chemical on to the fall-plate.
• Starting point of creaming.
• Volume designed for a wide range of outputs and formulations.

Benefit
• One trough for all outputs and widths.
• Less pinholes.
• No cleaning.
• Gives better block profile on higher blocks.
• Easy to use.

Fall-plate

Function
• Support the bottom paper from trough to conveyor.
• Adjustable width and angle.
• Adapted to the rise profile.

Benefit
• Make a flat top block.
• Give better density distribution.
• Using gravity forces when expanding foam.
• Eliminate friction between side paper and foam rise.

Conveyor

Function
• Moves the foam at required speed.
• Transports the foam slab.
• Motor, gear and frequency inverter adjusting speed and keeping constant speed when set.

Benefit
• Constant speed.
• Constant block height.
• Uniform foam structure.
• Smooth conveyor-surface due to aluminium slats.

Foaming tunnel

Function
• Transports the foam.
• Supports the foam until it is self supporting.
• Closed tunnel.

Benefit
• Stabile block quality.
• Smooth block sides.
• No side skin.
• Excellent working environment.

Ventilation

Function
• Remove gasses from the foaming tunnel.
• Ventilation points adapted to size and length of foaming tunnel.
• Adjustable fan capacity.
• Environmentally friendly.

Benefit
• Minimum gas in working area.
• Operated from the control panel.
• No disturbance of foam block surface.

Walkways

Function
• Provides access to inspection windows on both sides of the foaming tunnel.
• Access to the Flatmax feeding roll / Blanket / Squaremax, Pintomax.
• Anti-skid surface.

Benefit
• Creates safe working area.
• Easy access to inspect foam production.

Inspection windows

Function
• All windows slid able.
• Windows in full length of the tunnel on both sides.

Benefit
• Enable inspection of foaming in all phases of process and to take foam samples.
• Access to; Side paper, Square Max–RS, Flatmax and Pintomax.
• Windows keep the tunnel closed for better ventilation.

Paper feed side and bottom

Function
• Supports the paper rolls during unwinding.
• Paper tension device.
• Adjustment to keep the paper in line.

Benefit
• Keeps the paper in line.
• Keeps the paper tight, flat and without wrinkles or folds.

Paper rewind Bottom-paper

Function
• Rewinds the paper used during foaming.
• Adjusts the tension of paper.
• Self locking / Reusable steel cores.

Benefit
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.

Paper rewind side-paper

Function
• Rewinds the paper used during foam production.
• Adjusts the tension of paper.
• Self locking reusable steel cores.

Benefit
• Ensures correct tension due to torque control of electric motors.
• Easy to remove rewinded paper during foam production.
• No cardboard cores needed.